Schlagwort: Logistics

  • The Faces Behind Tholey

    The Faces Behind Tholey

    When we published our first article FRICKE goes Tholey about the construction of the new logistics center, the project was still in its infancy. Today, large warehouse buildings rise where there was once only a muddy field. The groundbreaking took place in July 2024, and the first construction phase was recently completed. Commissioning of the logistics center is planned for spring 2026. Until then, a lot still needs to happen behind the scenes. Every day, the team works hard to stay on schedule. With this update, we’d like to share where the project currently stands and introduce some of the team members involved.

    Andreas – In Full Control as Project Lead

    Andreas will be the future site manager of the logistics center in Tholey and has been part of the FRICKE Group for three years. Originally from the Saarland region, he’s happy to be working in his home region again, having left it at the age of 18. His first six months at FRICKE were all about getting to know the company and its processes. To best do that, Andreas spent this initial phase on-site in Heeslingen. Today, he only travels there every two to three weeks, spending the rest of his time in Tholey.

    While the offices there are still located in construction containers, the team is expected to move into the finished office space within about a month. Andreas is currently focused not only on completing the automation and defining on-site processes but also on building the entire infrastructure. Everything that already exists at the main site in Heeslingen needs to be newly set up in Tholey – from recruiting staff and sourcing consumables to organizing cleaning services and waste disposal. It’s a full-time job!

    Andreas (left) guiding Hans-Peter Fricke (right) through the logistics halls in Tholey

    Hendrik – Interface Between Software and Warehouse Technology

    Hendrik was already involved in selecting the site for the new logistics center, making him the first FRICKE Group employee to visit the Tholey site back in late 2017. Since February 2022, he has been actively involved in the project again. At the Tholey site, SAP EWM (Extended Warehouse Management) will be used – the same warehouse management system already in place at our subsidiary Hofmeister & Meincke.

    Just like at Hofmeister & Meincke, Hendrik is responsible for implementing SAP EWM and ERP integration in Tholey. This includes mapping the entire process chain from goods receipt to goods issue, and answering overarching questions such as: How will we steer fulfillment in the web shop and SAP ERP system? Which orders will be dispatched from which site? What shipping options will each site offer, and how will they be displayed to customers? How are stock transfers between warehouses handled?

    Additionally, the material flow controller must be mapped in EWM, and the automated shuttle warehouse must be integrated. Hendrik works closely with Wesley, especially regarding the shuttle warehouse, to define future software solutions for the Tholey site.

    Hendrik is your go-to expert for all IT-related topics affecting logistics processes

    Wesley – Responsible for Automation and Logistics Planning

    Wesley has been involved in the Tholey project since the very first kick-off meeting in spring 2021. He began as a working student and took over the role of subproject manager for automation after completing his master’s degree in spring 2022. While his passion originally lay in production engineering, he became increasingly engaged with logistics planning throughout the year-long project preparation phase.

    Wesley has supported the project from the very first concept discussions with external logistics consultants to the procurement of automation technology and now through the current implementation phase. The installation of the automated intralogistics systems inside the buildings is progressing rapidly. Still, planning is far from over. The process is evolving from rough to detailed planning, and the team is currently finalizing the last steps. This includes designing efficient workstations for future employees, conducting final system simulations, and preparing for technical testing and ramp-up.

    With the addition of the Tholey location, a new GRANIT logistics network is also emerging. Wesley is therefore working on network planning questions such as: “Which customers will we serve from which logistics center in the future?”

    Wesley knows the conveyor technology down to the smallest detail

    While Wesley knows the conveyor system like the back of his hand, part of his role now is to pass this deep technical knowledge on to the technical team. This is where Randolf and his team come in.

    Randolf – Keeping an Eye on the Technology

    Randolf was the second permanent team member on-site in Tholey after Andreas. He is the team lead for systems and building technology and has been with the FRICKE Group since April 1. Like Andreas, he is from the region and witnessed the development of the logistics center up close. The site is located along his former commute, allowing him to observe progress daily. The project quickly became well-known in the area and sparked his curiosity.

    His team will eventually include 11 electricians, electrical engineers, and mechatronics specialists. Together, they will be responsible for keeping all systems and machines running smoothly and making repairs when needed. To prepare, they are currently undergoing extensive training on the system components and maintenance routines.

    In terms of building technology, the team manages fire sprinkler systems, ventilation and heating systems for climate control, and backup generators that ensure uninterrupted operations during power outages. Randolf’s team will be in charge of the entire intralogistics system, ensuring that internal material flows run smoothly.

    Randolf during his first visit to the warehouse in Heeslingen

    Tholey as a Team Effort

    The project is progressing right on schedule, and the team expects to ship the first packages by March. The gross floor area of 28,000 square meters from the first construction phase corresponds to about one-third of the warehouse space in Heeslingen. With this capacity, the Tholey logistics center will support and relieve Heeslingen, especially in serving customers in southern regions. Once fully completed, Tholey’s warehouse will even surpass the size of the Heeslingen site.

    The project surrounding the new logistics center in Tholey is a true mammoth task that can only be achieved together. In addition to the local project teams, other subprojects are crucial to its success. A comprehensive IT infrastructure and network planning are essential to ensure efficient goods flow between Heeslingen and Tholey. And of course, qualified personnel must be recruited to keep processes running smoothly.

    Thanks to the excellent collaboration throughout the project, the timeline has remained intact—and the entire team is looking ahead to the big go-live with optimism.

  • From Tholey to Europe

    From Tholey to Europe

    The FRICKE Group had something very special to celebrate: on Monday, 8 July 2024, the foundation stone for the new logistics centre in Tholey, Saarland, was laid in a festive ceremony. Local politicians and partners, as well as Minister President Anke Rehlinger and Saarland’s Minister of Economic Affairs Jürgen Barke, were also in attendance. The team brought the northern German FRICKE spirit directly to Saarland for the occasion.

    More than just red sand

    For a long time, the construction site webcam at the BAB1 industrial estate in the small Saarland town of Theley showed one thing in particular: Lots of sand – and rain. But in recent weeks, the picture of the derelict construction site has changed drastically. Now that the earthworks have been completed, the construction site for the new FRICKE logistics centre has really got going. Concrete foundations have been poured, 25 metre high supporting pillars are rising into the sky and concrete wall elements seem to be flying over the construction site every minute as if by magic.

    So it was high time to celebrate the laying of the foundation stone for the largest construction project in the company’s history with a festive ceremony. Site Manager Andreas, together with FRICKE’s Head of Logistics, Dr Herbert Stommel, hosted a very special event. For Andreas, it was one of the first times that the Fricke family, Holger Wachholtz and many colleagues from Heeslingen, but also from all over Germany and the neighbouring countries, were able to see the progress of the project live on site.

    The progress in Tholey was impressive during an advance tour of the construction site

    Of course, in addition to internal company guests, partners from the region from local politics, business associations and neighbouring companies were also present. A special honour, however, was the commitment of the Saarland Minister President Anke Rehlinger and the Minister of Economic Affairs Jürgen Barke. The willingness to work together in Saarland not only delighted the project team, but also Hans-Peter Fricke, who in his speech once again explicitly thanked Minister President Rehlinger and local mayor Andreas Maldener for the enormous support we have received in Tholey since day one.

    People have ripped the fur out of their jackets for us. […] I’m still amazed at how warmly we were received here and how uncomplicated the planning was.

    Hans-Peter Fricke is grateful for the unprecedented willingness to cooperate on the part of everyone involved in the realisation of the FRICKE logistics centre in Tholey.

    Amongst enablers

    Anke Rehlinger was deeply impressed by our family business during the laying of the foundation stone. She was proud not only of our commitment to Germany as a business location, but above all to her federal state, the Saarland. The great importance of our choice of location for the small town of Theley, the municipality of Tholey and the entire federal state became more than clear in her speech.

    There’s no better way to start the week on a Monday like this.

    Anke Rehlinger at the beginning of her speech.

    The connection between Saarland and northern Germany was the defining theme of the foundation stone ceremony. Starting with the typical North German clinker brick as an invitation instead of a normal invitation card, it continued throughout the morning with the catering under the motto „Northern Germany meets Saarland“ and the obligatory toast with a FRICKE Korn. Rehlinger also recognised that FRICKE, as a typical northern German family business, has an incomparable hands-on mentality:

    We move in a circle of enablers.

    Challenge accepted

    The mayor of the municipality of Tholey was of course also one of the invited guests. Andreas Maldener, who provides the project team with advice and support by providing valuable contacts throughout the municipality and also in other ways, emphasised once again on the podium how glad he was that FRICKE had decided to wait and see despite the difficult times for such a construction project in recent years, instead of cancelling the entire project. In addition to the creation of up to 200 jobs in the first construction phase, which will increase to up to 600 when fully completed, the boost that our logistics centre will bring to the municipality of Tholey is an important signal for the entire region. According to Maldener, the attractiveness of a location for companies has an equal impact on the attractiveness of the region as a place to live and thus determines the development of the communities.

    Our FRICKE Group’s Divisional Board Member for Logistics had the last word. Dr Herbert Stommel was very confident right from the start. He responded to Hans-Peter Fricke’s forecast that the first construction phase would go into operation as early as December 2025 with the words „Challenge accepted“. With the project team from FRICKE, as well as construction company Bremer and our partner for intralogistics, psb, this is definitely achievable.

    For eternity

    Of course, the laying of the foundation stone is not just about speeches. To emphasise the ceremony once again, we moved from the tent with a glass wall, through which we could watch the wheel loader and crane work live during the speeches, to the edge of the construction site. A huge concrete block was waiting there with a time capsule on it, which will become our symbol for this huge step by the FRICKE Group and will stand the test of time together with our logistics centre.

    Hans-Peter Fricke contributed a collage from 100 years of FRICKE. Anke Rehlinger and Jürgen Barke immortalised the Saarland in our time capsule with a pennant in the colours of the federal state, Andreas and Herbert brought in the official building permit, with which the whole project could really get started. Andreas Maldener recorded the day the foundation stone was laid with the local community newspaper and Kirsten Fricke provided the traditional watering of our new logistics centre with a FRICKE Korn.

    A very special foundation stone

    By laying the foundation stone, we were able to bring a little FRICKE spirit to the community of Tholey. We look forward to welcoming many more colleagues to the site alongside Andreas and seeing how years of planning can become reality.

    Are you interested in the Tholey project? Then read more about the plans in this article.